Industry News

What Are the Precautions for Using a Catalytic Incinerator?

2025-10-31

Lvquan is a factory specializing in the production of various Catalytic Incinerators. Today, we'd like to share some precautions for using this incinerator.


Catalytic Incinerator


Strict Pre-Use Preparation

Before use, the catalyst condition must be confirmed. New catalysts must be activated according to the instructions. Old catalysts must be checked for carbon buildup, poisoning, or damage. If activity decreases, they must be replaced promptly. Proper pre-use preparation is crucial.


Follow Operating Procedures

When starting the Catalytic Incinerator, operators must gradually increase the temperature. First, raise the combustion chamber temperature to the catalyst ignition temperature (usually 250℃-400℃, adjusted according to catalyst type), then introduce exhaust gas. Directly introducing exhaust gas at low temperatures is prohibited to prevent catalyst poisoning. During operation, continuously monitor temperature, pressure, and exhaust gas inlet and outlet concentrations. If the combustion chamber temperature rises suddenly or exceeds the limit (usually not exceeding 800℃), immediately reduce the exhaust gas intake and increase the combustion air intake to prevent catalyst sintering.


Regular Maintenance is Required

The Catalytic Incinerator equipment requires regular cleaning after operation. After shutdown, the combustion chamber and catalyst bed should be purged promptly to remove residual carbon deposits. The catalyst differential pressure should be checked weekly; if the differential pressure is too high, blockages should be investigated.


Comprehensive Safety Measures are Essential

Operators must wear protective gloves and goggles. If handling toxic fumes, a gas mask is required. Flammable and explosive materials must not be stored near the equipment. Dry powder fire extinguishers, fire sand, and other emergency equipment must be readily available. Warning signs should be posted, and unauthorized personnel are prohibited from approaching the equipment.


That concludes today's sharing. We welcome you to contact our factory, Lvquan, and to visit our factory!



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