Manufactured in China, the Lvquan Zeolite Runner Series Processing Equipment represents a pinnacle of quality, meticulously crafted by our esteemed manufacturer and supplier. Offering competitive pricing, our product ensures efficient processing of various substances while maintaining exceptional quality standards, meeting the diverse needs of our clientele.
Proudly made in China, the Lvquan Zeolite Runner Series Processing Equipment showcases our manufacturing expertise, delivered by our trusted manufacturer and supplier. With its competitive pricing, our product promises unparalleled quality, meets strict standards, and satisfies diverse processing needs.
The Zeolite Runner Series Processing Equipment, featuring a fixed bed zeolite + catalytic combustion design, excels in concentrating and adsorbing low-concentration volatile organic compounds (VOCs) like UV paint and styrene, making it ideal for intermittent production scenarios such as the shipbuilding industry. Renowned for its low pressure loss, high adsorption performance, and minimal operating costs, this equipment ensures efficient treatment with excellent desorption effects and high reliability. With filtration efficiency exceeding 95%, it guarantees continuous stable operation and superior design performance, meeting diverse processing needs effectively.
The equipment employs a tripartite process comprising zeolite adsorption, hot air flow desorption, and catalytic combustion to effectively purify organic waste gas. Leveraging the unique characteristics of molecular sieves, including multiple micropores and extensive surface tension, it adsorbs organic solvents in the waste gas, initiating the purification process. Subsequently, after saturation, the adsorbed solvents undergo desorption via hot air flow, entering the catalytic combustion bed for further processing. Within this bed, the high-concentration organic waste gas decomposes into carbon dioxide and water, facilitated by catalysts and oxygen.
The heat generated during this decomposition is recuperated by a high-efficiency heat exchanger, serving to heat the incoming high-concentration organic waste gas, thus completing the purification cycle. With continued operation, the desorption and catalytic decomposition processes reach equilibrium, eliminating the need for additional energy heating.
1. Operating under standard conditions, the initial step involves the passage of waste gas through a dry filter pre-treatment box, effectively removing particulate matter like dust to prevent any interference with the subsequent zeolite adsorption process. Utilizing a series of filtration materials such as G4, F7, and F9, dust and sticky substances are systematically eliminated based on specific requirements.
2. Following pre-treatment, the waste gas enters the fixed bed adsorption area, where volatile organic compounds (VOCs) are efficiently adsorbed and purified, ensuring compliance with emission standards before direct discharge. Once the fixed bed reaches VOC saturation, it proceeds to the desorption phase. Fresh air is introduced and heated via a catalytic combustion fan and heat exchanger, achieving the necessary desorption temperature to regenerate the saturated bed and remove the absorbed waste gas from the zeolite.
3. During desorption, the resulting high-concentration waste gas is preheated and further heated by an electric heater or natural gas combustion engine, facilitated by the CO system fan and heat exchanger. This process elevates the gas temperature to the catalyst activity level (300°C), prompting oxidation and decomposition reactions within the catalytic bed, thereby releasing heat. Following this reaction, high-temperature gases undergo heat exchange with the desorption heat exchanger before discharge.
4. The heat generated from the oxidation reaction is utilized to elevate the gas temperature further. Through heat exchange within the exchanger, high-temperature gas transfers heat to low-temperature gas, effectively reducing energy consumption during system operation. Any excess heat can be repurposed for heating other areas within the factory.
5. Finally, exhaust gas that meets emission standards, having undergone adsorption and oxidation, is discharged through a single outlet.
The zeolite fixed bed adsorption concentration device mainly consists of a waste gas pretreatment system, a zeolite fixed bed concentration adsorption system, a desorption system, a cooling and drying system, a heat exchange system, a catalytic combustion system, an emission system, an automatic electrical control system, and an online monitoring system. ,
1. Exceptional adsorption and desorption efficiency with robust selectivity.
2. Zeolite fixed bed adsorption boasts an impressively low pressure drop, leading to significant electricity savings. This process efficiently converts high air volume, low concentration VOC waste gas into a more concentrated form, reducing operating expenses and extending equipment lifespan.
3. Employing a modular design, the entire system minimizes space requirements while enabling continuous, unmanned super control operation. This design not only lowers maintenance costs but also ensures seamless functionality.
1. Improvement of non-compliant activated charcoal systems.
2. Treatment of organic materials with unknown components causing odors.
3. Situations requiring high- temperature regeneration of substances with high boiling points above 300°C.
